MAINTENANCE & OPERATING INSTRUCTIONS 12" JOIN Model 1285 #0460216 McMINNVILLE, TENNESSEE 37110 (931) 473-5551 FOREWORD This manual has been prepared for the owner and those responsible for the operation of a Powermatic Model 1285, 12" Jointer. Its purpose, aside from tool operation, is to promote safety through the use of accepted correct operating and maintenance procedures. Read the safety and maintenance instructions thoroughly before operating or servicing the tool. In order to obtain maximum life and efficiency from your Powermatic jointer and to aid in operating and maintaining the jointer with safety, read this manual thoroughly and follow all instructions carefully. WARRANTY Powermatic Corporation, 619 Morrison Street, McMinnville, Tennessee 37110 ("Powermatic") warrants to its authorized distributors of Powermatic products and the original purchasers from such distributors, all products sold by Powermatic to be free of defects in material and workmanship for a period of twelve (12) months from the date of delivery from its authorized distributors or 2000 hours of use, whichever occurs first. During said warranty period Powermatic will, at its option, repair or replace any product (or component part thereof) proving defective during said period. This warranty applies only to products which are used in accordance with all instructions as to operation, maintenance and safety set forth in the catalogs, manuals, and/or instruction sets furnished by Powermatic. This warranty becomes effective only if the accompanying card is fully and properly completed and returned to Powermatic within ten (10) days from date of delivery to the original purchaser. This warranty does not apply to items that would normally be consumed or require replacement due to normal wear (blades, lubricants, etc.); to electrical motors and components which are warranted by their manufacturer; or the costs of removal, shipment for service and reinstallation. Claims relating to electrical components must be taken to the component manufacturer's local authorized repair station for service. This warranty is null and void if the product has been subjected to (1) misuse, abuse or improper service or storage; (2) accident, neglect, damage or other circumstances beyond Powermatic's control; (3) modifications, disassembly tampering, alterations or repairs outside of Powermatic's factory not authorized by Powermatic; or to any product not bearing its original serial number plate. This warranty does not apply to normal wear and tear, corrosion, abrasion, or repairs required due to natural causes or acts of God. To obtain the fastest possible warranty service you must first notify in writing the authorized Powermatic distributor from whom you purchased the product specifying (1) the product by catalog number and serial number, (2) the date the product was delivered to you, (3) a description of the problem for which you seek warranty service, and (4) evidence of proof of purchase. Should circumstances prohibit you contacting-the distributor then contact the Powermatic factory directly. If your claim is covered by this warranty, your Powermatic distributor will provide you with instructions as to how and where service will be provided. On simple warranty replacement or repairs, installations instructions will be provided to allow correction by customer personnel. Powermatic assumes no responsibility for products which are returned without its prior written authorization. Powermatic's obligation under this warranty shall be exclusively limited to repairing or replacing (at Powermatic's option) products which are determined by Powermatic to be defective upon delivery, F.O.B. (return freight paid by customer) Powermatic's factory, and on inspection by Powermatic. In no event shall Powermatic's liability under this warranty exceed the purchase price paid for the product. THIS IS POWERMATIC'S SOLE WRITTEN WARRANTY. ANY AND ALL OTHER WARRANTIES WHICH MAY BE IMPLIED BY LAW, INCLUDING ANY WARRANTIES FOR MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, ARE HEREBY LIMITED TO THE DURATION OF THIS WRITTEN WARRANTY. POWERMATIC SHALL NOT BE LIABLE FOR ANY LOSS, DAMAGE, OR EXPENSE DIRECTLY OR INDIRECTLY RELATED TO THE USE OF ITS PRODUCTS OR FROM ANY OTHER CAUSE OR FOR CONSEQUENTIAL DAMAGES (INCLUDING WITHOUT LIMITATION, LOSS OF TIME, INCONVENIENCE, AND LOSS OF PRODUCTION). THE WARRANTY CONTAINED HEREIN MAY NOT BE MODIFIED AND NO OTHER WARRANTY, EXPRESSED OR IMPLIED, SHALL BE MADE BY OR ON BEHALF OF POWERMATIC. TABLE OF CONTENTS SAFETY: General Rules 4 Specific Rules A SPECIFICATIONS £ RECEIVING THE JOINTER 6 INSTALLATION & ASSEMBLY 6 Fence Installation e Drive Belt Adjustment 6 Electrical Connection 6 ADJUSTMENTS: Replacing Knives 6 Setting Knives & Outfeed Table 7 Infeed Table Adjustment 8 Fence Adjustments 8 OPERATING INSTRUCTION: Hand Placement 9 Edge Jointing 9 Jointing Warped Pieces 9 Jointing Short or Thin Work 9 Direction of Grain 9 Beveling 10 Taper Cuts 10 MAINTENANCE 10 Lubrication 10 Whetting Knives 10 Cutterhead Repairs 10 Blade Care 10 TROUBLESHOOTING 11 OPTIONAL ACCESSORIES 11 PARTS LISTS & EXPLODED VIEWS: Stand 12-13 Work Table 14-15 Motor Pulley 16 Guard 17 Cutterhead 18-19 Fence 20-21 ELECTRICAL SCHEMATIC 22 SAFETY: General Rules READ THE MANUAL: Always read the owner's manual carefully before attempting to use the machine. Know the limitations and hazards associated with its use. INSTALLATION: If mounting machine to the floor, use high quality anchor bolts through the mounting holes on the base. If using a mobile base, be sure to lock the wheels. PROTECTION: Take every precaution to protect yourself, others around you, and the machine itself, from improper use. Safety is a combination of using common sense, knowing how to use the machine, and being alert at all times when using the machine. EYES: Always wear approved safety goggles, glasses, or a face shield when operating this machine. There are no exceptions to this rule. DRESS CODE: Do not wear loose clothing, neckties, jewelry, or gloves that can get caught in moving parts. Confine long hair. Keep sleeves above the elbow. PLACEMENT: Place machine so that potential kickback area is not in line with aisles, doorways, wash stations, or other work areas. ELECTRICAL GROUNDING: Your machine must be electrically grounded. If a cord and plug are used, make certain the grounding lug connects to a suitable ground. Follow the grounding procedure indicated by the National Electric Code. Keep power tools in dry areas free from moisture. GUARDS: Be sure machine guards are in place and in good working order. Use them at all times on operations where they can be used. If a guard must be removed for any operation, make sure it is replaced immediately following completion of that operation. POWER OFF: Make sure the machine is either unplugged or electrically disconnected and locked out when performing maintenance or service work. HOUSEKEEPING: Before turning on machine, remove all extra equipment such as keys, wrenches, scrap, stock, and cleaning rags from the machine. Keep the area around machine clean and free of scrap material and sawdust to mimimize the danger of slipping. POWER ON: On machines equipped with a manual starter make sure the starter is in "OFF" position before connecting power to machine. SAFETY: Specific Rules READ THE MANUAL: Read, understand, and follow the safety instructions found in this manual. Know the limitations and hazards in using the model 1285 -12" Jointer. Safety decals are placed on each machine as reminders of good safety practice. NEVER surface stock less than 12 inches long, or 3 inches wide, or 3 inches thick without a hold down push block. 3 INCH RULE: When working a piece of wood on the jointer, follow the 3 inch radius rule. The hands must never be closer than 3 inches to the cutterhead, Figure 1. FIGURE 1 KICKBACK: Use extra care in the location of the jointer in the shop. Position the jointer so that a kicked back stock will strike a wall and not endanger other persons in the area. AVOID TIP-IN: Never apply pressure to stock directly over the cutterhead. This may result in the stock tipping into the cutterhead along with the operator's fingers. Follow the 3 inch rule. Position hands away from extreme ends of stock, and push through with a smooth, even motion. AVOID KICKBACK: "Pull-out" and the danger of kicked back stock can occur when the work piece has knots, holes, or foreign materials such as nails. It can also occur when the stock is fed against the grain on the jointer. The grain must run in the same direction you are cutting. Before attempting to joint, or plane, each work piece must be carefully examined for stock condition and grain orientation. NOTE: At certain times it may be necessary to plane against the grain when working with a swirl grain wood or burls. With this type work the operator must use a lesser depth of cut and a slow rate of feed. FIGURE 2 HAND SAFETY: It is good practice to move the hands in an alternate motion from back to front as the work continues through the cut. Never pass the hands directly over the cutter knife. As one hand approaches the knives remove it from the stock in an arc motion and place it back on the stock in a position beyond the cutter knife (Figure 2). NOTE: At all times hold the stock firmly. IF YOU ARE NOT thoroughly familiar with the operation of jointers, obtain advice from your supervisor, instructor or other qualified person. DRUGS, ALCOHOL, MEDICATION: Do not operate tool while under the influence of drugs, alcohol, or any medication. ADDITIONAL HEALTH HAZARDS. Some dust created by power sanding, sawing, grinding, drilling and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: * Lead from lead-based paint. * Crystalline silica from bricks and cement and other masonry products. * Arsenic and chromium from chemically-treated lumber. Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals, work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specifically designed to filter out microscopic particles. Use wood dust collection systems whenever possible. SPECIFICATIONS Capacity 84" x 12" Table height from floor 31-1/2" Fence: Size 48" x 5-1/2" Tilt 45 degrees Positive stops 90 & 45 degrees Cutterhead: Speed 5000 RPM Knives 3 Diameter 3-7/8" Cutting circle 4" Rabbeting capacity 3/4" Motor 3 HP, 1 PH, 230V 3 HP, 3 PH, 230/460V (prewired 230V) Overall dimension 85" L x 36" W x 37" H Shipping volume 60 cu. ft. Net weight 726 lbs. Gross weight 946 lbs. RECEIVING THE JOINTER Carefully unpack the jointer and all loose items from the wood crate and inspect for damage. Any damage should be reported to your distributor and shipping agent immediately. Before proceeding further, read your manual thoroughly to familiarize yourself with proper assembly, set-up, maintenance, safety and operating procedures. Exposed metal parts such as the table and fence have been given a protective coating at the factory. This should be removed with a soft cloth moistened with a solvent (such as kerosene). DO NOT use acetone, gasoline or lacquer thinner for this purpose. After cleaning, we recommend you cover all unpainted surfaces with a good quality paste wax. INSTALLATION & ASSEMBLY Tools required: provided: 14 mm wrench, 10mm Allen head wrench not provided: Knife setting gauge, 1/2" wrench FENCE INSTALLATION Mount the fence to the holes on the jointer table with the provided Allen head wrench, Figure 3. Tighten the cap screws securely. CAP SCREW FIGURE 3 DRIVE BELT ADJUSTMENT Remove the three (3) crown nuts and washers on the belt guard with the 14mm wrench, and remove guard, Figure 4. Use a 1/2" wrench to adjust the screws and nuts in the motor support. Using the adjusting slots on the motor support, raise or lower motor support to obtain proper tension. CROWN NUT i WASH. MOTOR SUPPORT ADJ. SCREWS FIGURE 4 ELECTRICAL CONNECTION IMPORTANT: Make sure the electrical characteristics are the same between the motor nameplate and the power source, and make sure the circuit on which the jointer will be used is properly fused and that the wire size is correct. A WARNING: THE MACHINE MUST BE PROPERLY GROUNDED TO HELP AVOID ELECTRIC SHOCK AND POSSIBLE DEATH. 1. Connect wires both to electric connection box and power source (see electrical schematic, page 20). The green wire (ground) must be properly grounded. 2. After wiring is complete, turn the drive motor on momentarily to check for proper direction of rotation. If the rotation is in the wrong direction, reverse the motor rotation according to the instructions furnished with the motor. A CAUTION: IF THE ELECTRICAL INSTRUCTIONS ARE NOT COMPLETELY UNDERSTOOD, OR IF YOU ARE IN DOUBT AS TO WHETHER THE MACHINE IS PROPERLY GROUNDED, CHECK WITH A QUALIFIED ELECTRICIAN OR SERVICE PERSON BEFORE PROCEEDING. ADJUSTMENTS REPLACING KNIVES After a period of use, the dull knives should be replaced or reground. To remove the knife (A), release the six (6) gib screws (B) and gib (C) and take them out together. Remove the two springs (D), Figure 5. To install the knives, insert the springs and put the knife and gib in place. Before tightening the knives into the cutterhead, they must first be carefully reset. Refer to "Setting Knives & Outfeed Table". can now be used to set the knives. However, for more precise adjustment, a Quik-Set Knife Gauge (available from POWERMATIC) is recommended. Place the gauge on the outfeed table and "0" the indicator as shown in Figure 7a. 7. Lift the model 150 gauge off the outfeed table to see how far below the bottom of the gauge the indicator travels. The indicator should read between .025 and .050 as shown in Figure 7b. If the indicator reads outside of this range, loosen the setscrew in the side of the gauge and adjust the indicator so that it will read within the range above. Zero the indicator as shown in Figure 7a. 8. Repeat this process until indicator reads within the .025 to .050 range. Always zero the indicator (as shown Figure 7a) before each use. Now place it on the outfeed table to the rear of the cutterhead with the flat indicator point over the cutterhead, Figure 7c. FIGURE 5 SETTING KNIVES & OUT FEED TABLE For accurate work in most jointing operations, the outfeed table must be exactly level with the knives at their highest point of revolution. This means, of course, that the knives must be parallel to the table and project equally from the cutterhead. To properly set the knives and align them with the outfeed table, proceed as follows: 1. Disconnect jointer from power source. 2. Loosen the lock handle (A) and raise table adjustment arm (B), Figure 6, on the outfeed table so that the screw (C) is just against the outfeed table. OUTFEED TABLE FIGURE .025 - .060" FIGURE FIGURE 6 3. Place one knife in its groove so that the bevel is 1/16" from the surface of the cutterhead. 4. Slip knife gib into place and lightly tighten gib locking screws. 5. A knife-setting bar or steel straight edge FIGURE 9. Adjust the blade within the cutterhead. Watch the pointer on the Model 150 gauge. The pointer will begin moving toward "0". When the pointer reaches "0", it is parallel with the outfeed table. Move the gauge to the front of the cutterhead and repeat the above procedure. This adjusting process puts the knife into the knife slot with the tip parallel and flush with the outfeed table. Once the correct knife height has been established, secure the gib locking screws beginning with the center screw to prevent buckling or uneven knives. Repeat the procedure for the other two knives. After the outfeed table has been set at the correct height, it should not be changed except for special operations or after replacing knives. Examples of incorrect settings: If the outfeed table is too high, the finished surface of the workpiece will be curved, Figure 8. As a final check of the outfeed table adjustment, run a piece of wood slowly over the knives for 6 to 8 inches; it should rest firmly on both tables, as shown in Figure 10, with no open space under the finished cut. OUTFEED TABLE AT CORRECT HEIGHT FIGURE 10 INFEED TABLE ADJUSTMENT Loosen lock handle (A) and move table adjustment arm (B) to raise or lower infeed table. Gauge (C) shows the distance of travel, Figure 11. OUT FEED TABLE OUT FEED TABLE TOO HIGH FIGURE 8 If the outfeed table is too low, the work will be gouged at the end of the cut, Figure 9. FIGURE 11 FENCE ADJUSTMENTS To tilt the fence backward, loosen the lock screw (B) and tilt the fence (A), using the handle (C), Figure 12. Use a machinists protractor or adjustable triangle to check the angle. A 45-degree tilt stop (D) is provided for quick placement of the fence at this angle. OUT FEED TABLE TOO LOW FIGURE 9 FIGURE 12 To move the fence forward or backward across the table, loosen lock handle (E), then turn knob (F). When desired position is reached, retighten lock handle (E) securely. OPERATING INSTRUCTION NOTE: If you are inexperienced at jointing, use scrap pieces of lumber to check settings and get the feel of operations before attempting regular work. CAUTION: ALWAYS USE GUARD AND KEEP HANDS AWAY FROM CUTTER HEAD HAND PLACEMENT At the start of the cut, the left hand holds the work firmly against the front table and fence while the right hand pushes the work toward the knives. After the cut is under way, the new surface rests firmly on the outfeed table. The left hand should press down on this part, at the same time maintaining flat contact with the fence. The right hand presses the work forward and before the right hand reaches the cutterhead it should be moved to the work on the outfeed table. FOLLOW THE 3 INCH RULE. NEVER PASS HANDS DIRECTLY OVER THE CUTTER HEAD. Edge Jointing This is the most common operation for the jointer. Set guide fence square with the table. Depth of cut should be the minimum required to obtain a straight edge. Hold the best face of the piece firmly against the fence throughout the feed. JOINTING WARPED PIECES If the wood to be jointed is dished or warped, take light cuts until the surface is flat. Avoid forcing such material down against the table; excessive pressure will spring it while passing the knives, and it will spring back and remain curved after the cut is completed. JOINTING SHORT OR THIN WORK When jointing short or thin pieces, use a push block to eliminate all danger to the hands. Two types are shown in Figure 13, and are easily made from scrap material. FIGURE 13 DIRECTION OF GRAIN Avoid feeding work into the jointer against the grain. This will result in chipped and splintered edges, Figure 14a. Feed with the grain to obtain a smooth surface, Figure 14b. BEVELING To cut a bevel, lock the fence at the required angle and run the work across the knives while keeping it firmly against the fence and tables. Several passes may be necessary to arrive at the desired result. TAPER CUTS One of the most useful jointer operations is cutting an edge to a taper. The method can be used on a wide variety of work. Tapered legs of furniture are a common example. Instead of laying the piece on the infeed table, lower the forward end of the work onto the outfeed table. Do this very carefully, as the piece will span the knives, and they will take a "bite" from the work with a tendency to kick back unless the piece is firmly held. Now push the work forward as in ordinary jointing. The effect is to plane off all the stock in front of the knives to increase depth, leaving a tapered surface. The ridge left by the knives when starting the taper may be removed by taking a very light cut according to the regular method for jointing, with the infeed table raised to its usual position. Practice is required in this operation, and the beginner is advised to make trial cuts on waste material. Taper cuts over part of the length and a number of other special operations can easily be done by the experienced craftsman. MAINTENANCE A\ CAUTION: DISCONNECT MACHINE FROM POWER SOURCE BEFORE PERFORMING MAINTENANCE. Check all screws and fasteners occasionally and keep them tightened securely. In time, rust may appear on the table and fence and other parts of the jointer, resulting in less efficiency and accuracy of the machine. Use paste wax which can be applied to prevent rust formation. If however, rust has already formed on these parts, use "Rust Remover" which will restore the machine to its original accuracy. LUBRICATION Use a good grade of light grease on the steel adjusting screws for the raising and lowering mechanisms of the infeed and outfeed work tables. The cutterhead runs in two single-row sealed and shielded ball bearings, which are pre-lubricated for their entire life. WHETTING KNIVES 1. Disconnect the machine from power source. 2. Use a fine carborundum stone. Cover it partly with paper as shown Figure 15, to avoid marking the table. 3. Lay the stone on the infeed table, lower the table and turn the cutterhead forward until the stone lies flat on the bevel of the knife. OIL STONE PARTLY COVERED WITH PAPER vm////// y OUT FEED A ]/ TABLE / FIGURE 15 4. Hold the cutterhead from turning, and whet the beveled edge of the knife, stroking lengthwise by sliding the stone back and forth across the table. Do the same amount of whetting on each of the three blades. 5. When finished, reset the knives parallel to the outfeed table (see "Setting Knives & Outfeed Table"). CUTTERHEAD REPAIRS The entire cutterhead assembly may be removed for cleaning, bearing or blade replacement or any other cutterhead maintenance procedures. To remove it, lower both feed tables to clear the cutterhead. Remove the bearing, retaining stud and then the entire cutterhead assembly, with bearings, studs and bearing housings (see exploded view, pg. 16). Before reinstalling the assembly, be sure the machine's curved seats of the base casting are free of dirt, dust, grease, etc. to obtain a good tight fit. BLADE CARE When blades become dull enough so that it is noticeable when cutting, they should be resharpened. A sharp blade works easier and 10 results in longer blade life. The penalty paid for a dull blade is less blade life and greater wear and tear on all parts of the machine. When the knives cannot be properly retouched as described in "Whetting Knives," they must be ground and re-surfaced to a new bevel edge. Check in the "Yellow Pages" of your local phone directory under "Sharpening Service" or "Tool Grinding or Sharpening". It may be less expensive to purchase a new set of blades. If the jointer is used often, keeping a spare set of blades on hand is recommended. Gum and Pitch which collects on the blades causes excessive friction as the work continues, resulting in over heating the blades, less efficient cutting, and consequently loss of blade life. Use "Gum and Pitch Remover" to wipe this off the blades. TROUBLE SHOOTING TROUBLE POSSIBLE CAUSE REMEDY Finished stock is concave on the end. Knife is higher than outfeed table. Raise outfeed table until it aligns with tip of knife. Back end of stock is thicker than front end Knife is higher than outfeed table. Raise outfeed table until it aligns with tip of knife. Finished stock is concave in the middle. Both tables have too much end fall. Raise both table ends by adjusting four screws under the tables. Ends of finished stock are cut more than the middle Table ends are raised higher than the middle. Lower table ends by adjusting the four screws under the tables. OPTIONAL ACCESSORIES 2230035 Quik-Set Knife Gauge 6292535 12" jointer knives, set of 3. 11 PARTS LIST: Base ] NO. PART NO. DESCRIPTION NO. PART NO. DESCRIPTION 16292487 Stand 13 6292492 Screw, 3/16" x24NC 26292488 Washer, FlatMIO 14 6292501 Washer 3 6292489 Washer, Spring 15 6292503 Switch, PB2 4 6292490 Screw, Hex Hd., 3/8"-16NC 16 6292504 Hood, Dust 5 6292491 Cover, Dust Chute 17 6292505 Washer, Spring 6 6292492 Screw, Dust Chute, 3/16"-24NC 18 6292506 Screw 7 6292493 Assembly, Motor Pulley, 3 HP, 3 Ph 19 6292507 Cover, Pulley 6295366 Assembly, Motor Pulley, 3 HP, 1 Ph 206292508 Screw, 105L 8 6292494 Plate, Switch 22 6295881 Nut, 3/8"NC 9 6292495 Contactor, 3 Ph 23 6292509 Nut, Hex. 6295112 Contactor, 1 Ph 24 6292510 Door, Access 11 6292497 Box, Junction 25 6292511 Assembly, Hand 1 2 6292498 Strip, Terminal 12 EXPLODED VIEW: BASE 13 PARTS LIST: Work Table NO. PART NO. DESCRIPTION NO. PART NO. DESCRIPTION 14 1 6292525 Base, Table 20 6292543 Bar, Table Raising Link 2 6292526 Bar, Table Raising Link 21 6292544 Axis, Pivot 3 6292527 Bracket 22 6292545 Screw 4 6292489 Washer, Spring 23 6292519 Nut, 3/8"-16NC 5 6292529 Screw, 3/8"-16NC x 1"L 24 6292547 Tube 6 6292530 Bushing 25 6292548 Spring 7 6292531 Support 26 6292549 Spring 8 6292532 Bushing 27 6292550 Assembly, Cutterhead 9 6292533 Axis, Pivot 28 6282590 Screw, M10 x25L 10 6292534 Screw, 1/2"-12NC x 115L 29 6292551 Table, Infeed 11 6292502 Washer, Spring 30 6292552 Lip, Table 12 6292536 Handwheel 31 6292553 Screw 13 6292537 Handle 32 6292554 Deflector, Dust 14 6282590 Screw,M10 x 25L 33 6292492 Screw 15 6292538 Screw, M10 x 35L 34 6292501 Washer 16 6292539 Nut, M10 35 6292557 Nut 17 6292540 Knob 36 6292558 Table, Outfeed 18 6292541 Axis, Pivot 37 6292559 Lip, Table 19 6292542 Screw 38 6292560 Assembly, Guard EXPLODED VIEW: Work Table 15 PARTS LIST: Motor Pulley Assembly NO. PART NO. DESCRIPTION 1 6292512 Motor, 3 HP 3 Ph 6292563 Motor, 3 HP 1 Ph 2 6292513 Pulley, 60 Hz 3 6292514 Screw, M10 X 10L 4 6292515 Bracket, Motor 5 6292488 Washer 6 6292489 Washer, Spring NO. PART NO. DESCRIPTION 7 6292517 Screw, M1 OX 8 6292519 Nut, M10 9 6292520 Plate 10 6292521 Rod 11 6292522 Washer 12 6292524 Nut, M12 13 6295884 Screw, M1 Ox PARTS LIST: Guard NO. PART NO. DESCRIPTION 6292581 Ledge, Rabbet 6292582 Guard 6292583 Shaft 6292584 Spring 6292585 Collar, Shaft 6292586 Screw NO. PART NO. DESCRIPTION 7 6292587 Screw, M6X16L 8 6292588 Nut, M6 9 6292589 Knob 10 6292489 Washer, Spring 11 6292591 Screw, M1 OX25L 17 PARTS LIST: Cutterhead Assembly NO. PART NO. DESCRIPTION NO. PART NO. DESCRIPTION 6292561 Cutterhead 6292562 Support, Bearing & Cover (LH) 6292761 Bearing, 6204ZZ 6292564 Support, Bearing & Cover (RH) 6292628 Bearing, 6206ZZ 6292566 Washer 6292568 Screw, M8 x 20L 6292570 Nut, Bearing (LH) 6292572 Pulley 10 6292573 11 6292574 12 6292489 13 6292576 14 6292577 15 6292535 16 6292579 17 6292580 Key, 8 x 8 x 60L Washer Washer, Spring Screw, M10x25L Spring, Cutterhead Knife (set of 3) Gib, Knife (set of 3) Screw, Gib, 5/16"-18NC 18 EXPLODED VIEW: Cutterhead Assembly 19 PARTS LIST: Fence NO. PART NO. DESCRIPTION NO. PART NO. DESCRIPTION 1 6292592 Support, Fence 2 6292593 Bracket 3 6292594 Column, Gear 4 6292595 Guard, Cutterhead 5 6292596 Screw, M6x12L 6 6292597 Washer 7 6292489 Washer, Spring 8 6292591 Screw, M10 x 25L 9 6292600 Screw, M10 x 35L 10 6292601 Shaft, Gear 11 6292602 Handwheel 12 6292603 Handle, Lock 13 6295358 Collar 14 6292604 Screw 15 6295885 Washer, Spring, M12 16 6295886 Screw, 1/2" x 1-1/4"L 17 6292605 Bracket, Fence 18 6292606 Support 19 6292607 Pin 20 6292608 21 6292609 22 6292610 23 6292611 24 6292612 25 6292613 26 6292522 27 6292615 28 6292616 29 6292823 30 6295359 31 6295360 32 6295361 33 6295362 34 6292540 35 6295364 36 6295365 37 6292567 38 6292565 Screw, M6x10L Nut, M6 Screw, M8 X 30L Bracket, Left Bracket, Right Shaft Washer Handle Nut, HexM12 Pin, Spring Clamp, Rear Fence Nut, M12 Rod, Hand Knob Block Washer, Flat 10L Washer, Spring Screw, M8X18L 20 EXPLODED VIEW: Fence 21 22 ELECTRICAL SCHEMATIC SOURCE 14 13 To order parts or reach our service department, please call our toll-free number between 8:00 a.m. and 4:30 p.m. (CST), Monday through Friday. Having the Model Number and Serial Number of your machine available when you call will allow us to serve you quickly and accurately. Locating the EDP number of the part(s) required from your parts manual will also expedite your order. WARNING Some dust created by power sanding, sawing, grinding, drilling and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: Lead from lead based paint crystalline silica from bricks and cement and other masonry products, and arsenic and chromium from chemically-treated lumber Your risk from those exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specifically designed to filter out microscopic particles. 23 POWERMATK JET Equipment & Tools 427 Sanford Road LaVergne, TN 37086 Phone:(800)248-0144 Fax: (800) 274-6840 E-mail: powermatic@powermatic.com Website: www.powermatic.com ©2001 POWERMATIC ® Corporation January ALL RIGHTS RESERVED